Zebra 35082 Specifiche

38452L Rev. 3 Copyright 1995 Zebra Technologies Corporation. All rights reserved.Zebra S-SeriesMaintenance ManualVolume 1: General MaintenanceZebra Te

Rvi 38452L Rev. 3

Unacceptable Label:Darkness lowPrinthead positionedcorrectlyToggles balanced(equal pressure on leftand right sides)Unacceptable Label:Darkness very lo

Unacceptable Label:Darkness properly setPrinthead too farforward“Scratch flowers”on black area(foggy appearance)Printhead needs tobe moved rearwardWal

Unacceptable Label:Darkness properly setPrinthead too far backBreakupontrailingedges of bars (op-posite the directionof movement)Black is splotchyPrin

Unacceptable Label:Darkness properly setPrinthead positioncorrect on right side waytoo far back on left sideNoisy printing(breakup on trailing edgesof

Unacceptable Label:Darkness properly setPrinthead positioncorrect on left side too farforward onright sideNoisy printing(breakup on leading edgesof ho

Factory AssistanceShould any problem be encountered which cannot be corrected with the aid of thismanual, Technical Support should be contacted immedi

RTroubleshootingS-Series Maintenance Manual: Volume 1Page 6-12 38452L Rev. 3

7 105Sand 160SParts ListsIn this section... PageMechanical Parts and Assemblies ...7-1Mechanical Parts an

PRINTER MODEL: 105S(6 dot and 8 dot)Final Assembly (Page 1 of 2)PART NUMBER DESCRIPTION QUANTITY01130 Nut, 6-32901152 Washer, Flat, .375 x .156 x .65

Page 7-3EEEJJJJE, L (2)EEEEE011590191230391-00630407-0080113030391-004BBTTTSSSST30256074350144830392-0040115201155KK31102 (SERIAL)31103 (PARALLEL)105S

1 The Zebra S-Series SystemIn this section... PagePrinter Specifications ...1-1Media

PRINTER MODEL: 105S(6 dot and 8 dot)Final Assembly (Page 2 of 2)PART NUMBER DESCRIPTION QUANTITY30257 Pulley, Peel-Off Platen (6 Dots/mm) 130307 Flag

105S Final Assembly (page 2 of 2)Page 7-5S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

PRINTER MODEL: 105S(12 dot)Final Assembly (Page 1 of 2)PART NUMBER DESCRIPTION QUANTITY01130 Nut, 6-32 901152 Washer, Flat, .375 x .156 x .65 201155 W

105S (12 Dot/mm) Final AssemblyEEEJJJJE, L (2)EEEEE011590191230391-00630407-0080113030391-004BBTTTSSSST30256074350144830392-0040115201155KK31101 (SERI

PRINTER MODEL: 105S(12 dot)Final Assembly (Page 2 of 2)PART NUMBER DESCRIPTION QUANTITY30307 Flag, Head Open 130336-1M Pulley, Ribbon Take-Up 130336-2

105S (12 Dot/mm) Final AssemblyPage 7-9S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

Page 7-10PRINTER MODEL: 160SFinal Assembly (Page 1 of 2)PART NUMBER DESCRIPTION QUANTITY01130 Nut, 6-32 401152 Washer, Flat, .375 x .156 x .65 201155

CODE PART NUMBERSCREW LISTA 30392-004B 30391-004C 01448D 07435EFG 30256HJ 30407-008K 30391-006L 01152MNPRSSSSSTTTTT3504030269 (2)EEEEECCCCEEL380393802

Page 7-12PRINTER MODEL: 160SFinal Assembly (Page 2 of 2)PART NUMBER DESCRIPTION QUANTITY30307 Flag, Head Open 130336-1M Pulley, Ribbon Take-Up 130336-

Page 7-13160S Final Assembly (page 2 of 2)MEDIA REFLECTIVE SENSORMEDIA TRANSMISSIVE SENSORRIBBON SENSORHEAD OPEN SENSORTAKE LABEL SENSOR3030745189-5ME

Printing ConsiderationsSpecification 105S/105Se160SResolution (thermal transferor direct thermal)203 dots per inch(8 dots per mm)Optional152 dots per

Page 7-14PRINTER MODEL: 105Sand 160SBase AssemblyPART NUMBER DESCRIPTION QUANTITY06576 Guide, PCB, Nylon 207435 Screw, 6-32, .37 408754 Eyelet, .183 x

105S and 160S Base Assembly46015 (4)Page 7-15S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

Page 7-16PRINTER MODEL: 105SPrint Mechanism AssemblyPART NUMBER DESCRIPTION QUANTITY40001 Roller, Main Platen 140027 Spring, Torsion 140050M Spindle A

105S Print Mechanism Assembly46196M40490-2350204080830355M (6-DOT)40355M ( 8 12 DOT)&30357M (6 12 DOT)40357M(8DOT)&401540626830256-B3003301130

PRINTER MODEL: 160SPrint Mechanism AssemblyPART NUMBER DESCRIPTION QUANTITY01130 Nut, 6-32 101159 Washer, External Lock, #6 102252 Ring, Crescent, .2

Page 7-19160S Print Mechanism AssemblyP/O 46213M ASSYDETAIL CCOMPLIANTROLLER ASSY46213M06319(3)40355M45189-53011840357M30392-00430392-00430392-0043039

PRINTER MODEL: 105S(6 dot and 8 dot)Printhead Support AssemblyPART NUMBER DESCRIPTION QUANTITY01153 Washer, Flat, .250 x .125 x .028 101159 Washer, Lo

Page 7-213049446481-1 (2)45003 (6 8 DOT)&48023307810115910401 (3)40193 (2)40014105S (6 8 Dot/mm)Printhead Support Assembly&S-Series Maintenanc

PRINTER MODEL: 105S(12 dot)Printhead Support AssemblyPART NUMBER DESCRIPTION QUANTITY01153 Washer, Flat, .250 x .125 x .028 101159 Washer, Lock, #6 13

30494105S (12 Dot/mm)Printhead Support Assembly46481-1 (2)45013 (12 DOT)44800M (12 DOT)307810115910401 (3)40193 (2)4001448023105S (12 Dot/mm)Printhead

Zebra Programming Language II (ZPL II®)Bar CodesThe following bar codes are available:Ribbon ConsiderationsRibbon Specifications 105S/105Se160SRibbon

PRINTER MODEL: 160SPrinthead Support AssemblyPART NUMBER DESCRIPTION QUANTITY01153 Washer, Flat, .250 x .125 x .028 101159 Washer, #6 Lock 201882 Scre

Page 7-25160S Printhead Support AssemblyDETAILSCAL 2=1FRONT SURFACE OF PRESSURE PLATESHOULD BE FLUSH TO BELOW ENDSOF PRINTHEAD MOUNTING BRACKETWRAP GR

Page 7-26PRINTER MODEL: 105Sand 160SMedia Guide AssemblyPART NUMBER DESCRIPTION QUANTITY30033 Guide, Adjustable Media 130256-B Nut, Thumb, 6-32 .50 Br

105S and 160S Media Guide Assembly30256-B30033Page 7-27S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

Page 7-28PRINTER MODEL: 105SRibbon Supply Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY07321 Screw, Set, 6-32 .18 230041-4 Washer, Felt, 29/32, 1/2

105S Ribbon Supply Spindle Assembly30224301463014630146301463022440070-2BLADE40070-1BLADE30145301453009730344MLONGEND30042(SEE NOTES2&3)30041-6(SE

Page 7-30PRINTER MODEL: 160SRibbon Supply Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY30042 Spring, Torsion, .739 x .805 130145 Bearing, Thrust 23

160S Ribbon Supply Spindle Assembly3014630146WhiteGrayBlack30146LONGEND3014630145(NOTE 3)30145(NOTE 3)40070-2BLADE40070-1BLADE40070-1BLADE462113004247

PRINTER MODEL: 105SRibbon Take-Up Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY07321 Screw, Set, 6-32 .18 430073 Collar 230041-1 Washer, Felt, 1 1/

3011830422-0023023307321 (2 PLCS)3007330041-130073POSITIONINGCOLLAR30041-13011630058-207321 (2 PLCS)105S Ribbon Takeup Spindle AssemblyNOTES:1) SOAK F

Standard Printer FontsFonts A, B, C, D, E, F, G, H, and GS are expandable up to 10 times, height- andwidth-independent. However, fonts E and H (OCR-A

PRINTER MODEL: 160SRibbon Take-Up Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY30118 E-Ring, Ext. .500 x .042 138015 Screw, Set, #10-24 .187 138210

160S Ribbon Takeup Spindle Assembly47158380154708130118NOTE:1. O-RINGS, WEAR PLATES AND FRICTION CLUTCHES MUST BEHANDLED WITH CARE TO PREVENT OIL OR

PRINTER MODEL: 105SPeel-Off Rewind Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY07321 Screw, Set, 6-32 .18 230041-7 Washer, Felt, 1 5/8, 17/32, .09

3011830422-006 (2 PLCS)30041-730041-73011030058-107321 (2 PLCS)105S Peel-Off Rewind Spindle AssemblyNOTES:1) SOAK FELT WASHERS 30041-7 IN SILICONE OIL

PRINTER MODEL: 160SPeel-Off Rewind Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY30118 E-Ring, Ext. .500 x .042 138015 Screw, Set, #10-24 .187 13821

160S Peel-Off Rewind Spindle Assembly47158380153821030118NOTE:1. O-RINGS, WEAR PLATES AND FRICTION CLUTCHES MUST BEHANDLED WITH CARE TO PREVENT OIL O

PRINTER MODEL: 105SMedia Rewind Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY07321 Screw, Set, 6-32 .18 230041-7 Washer, Felt, 1 5/8, 17/32, .093

3011830422-006 (2 PLCS)30041-730041-74011047062-230058-107321 (2 PLCS)105S Media Rewind Spindle AssemblyNOTES:1) SOAK FELT WASHERS 30041-7 IN SILICONE

PRINTER MODEL: 160SMedia Rewind Spindle AssemblyPART NUMBER DESCRIPTION QUANTITY30118 E-Ring, Ext. .500 x .042 130433-004 Screw, 8-32 .250 638015 Scre

160S Media Rewind Spindle Assembly4715838015460623821046090 (3)30433-004 (6)30118NOTE:1. O-RINGS, WEAR PLATES AND FRICTION CLUTCHES MUST BEHANDLED WIT

Font Matrices for 8 dots/mm Printhead (105S, 105Seand 160S)Font Matrix Type* Character SizeInches MillimetersHeightWidthInter-charactergapHeightWidthC

PRINTER MODEL: 105SPeel-Off Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32 .37 230104 Flange, Ball Beari

105S Peel-Off Option Assembly40490-2105S Peel-Off Option AssemblyPage 7-45S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

PRINTER MODEL: 160SPeel-Off Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32 .37 230104 Flange, Ball Beari

Page 7-47160S Peel-Off Option AssemblySTEPPER MOTOR PULLEY (REF.)45189-5MAIN DRIVE BELT (REF.)NOTE: SPACERS MUST BEPOSITIONED ON BOTH SIDESOF BELT 451

PRINTER MODEL: 105SMedia Rewind Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32 .37 230104 Flange, Ball B

105S Media Rewind Option Assembly12 8 DOT/MM 30914M&45062Page 7-49S-Series Maintenance Manual: Volume 1 105Sand 160SParts Lists

PRINTER MODEL: 160SMedia Rewind Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32 .37 230104 Flange, Ball

Page 7-51160S Media Rewind Option AssemblySTEPPER MOTOR PULLEY (REF.)45189-5MAIN DRIVE BELT (REF.)NOTE: SPACERS MUST BEPOSITIONED ON BOTH SIDESOF BELT

Page 7-52R105Sand 160SParts ListsS-Series Maintenance Manual: Volume 1

8 105SeParts ListsIn this section... PageMechanical Parts and Assemblies ...8-1Mechanical Parts and Assem

Electrical Requirements• 115 VAC +15%/−20%or230VAC+15%/−15%, 48-62 Hz• 5Amps@115V,3Amps@230V• UL 1950 Listed - Certified to CAN/CSA-C22.2 No. 950-M89•

PRINTER MODEL: 105SeFinal Assembly (Page 1 of 2)PART NUMBER DESCRIPTION QUANTITY01130 Nut, 6-32801152 Washer, Flat, .375 x .156 x .65101155 Washer, L

Page 8-3TECELPPAAAATTTTSSSSBBKKAAAAAA309163024038532M (SERIAL)38692M (PARALLEL)3151738102 (SERIAL)38103 (PARALLEL)AAAA31646MEAAAAAEEEJJ38037DDDGGJJEE3

PRINTER MODEL: 105SeFinal Assembly (Page 2 of 2)PART NUMBER DESCRIPTION QUANTITY30257M Pulley, Peel-Off Platen (6 Dots/mm) 130307 Flag, Head Open 130

105 Final Assembly (page 2 of 2)Se31532MMMMMMMMMPage 8-5S-Series Maintenance Manual: Volume 1 105SeParts Lists

Page 8-6PRINTER MODEL: 105SePrint Mechanism AssemblyPART NUMBER DESCRIPTION QUANTITY40001 Roller, Main Platen 140027 Spring, Torsion 140050M Spindle A

40154062684024830392-004 (2)06319(3)38825-246196M461053010430393-006(4)30104022520225240001404443026030392-00430392-008301053590930423-00330392-004(5)

PRINTER MODEL: 105SePrinthead Support AssemblyPART NUMBER DESCRIPTION QUANTITY01153 Washer, Flat, .250 x .125 x .028 101159 Washer, Lock, #6 101882 S

Page 8-930392-004 (8)30392-004 (4)3189948023 (2)01882 (2)3100745003 (6 8 DOT)45013 (12 DOT)&46481-1 (2)40194 (2)40193 (2)30392-004 (2)304943053101

PRINTER MODEL: 105SePeel-Off Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32, .37 230104 Flange, Ball Bea

P/O 46609M(BLK/BLU LEADS)0225230392-004(2)30392-00447062-230336-2M0743530393-006(3)P/O 46609M(BLK/GRN LEADS)STEPPER MOTOR PULLEY (REF.)45189-5MAIN DRI

Communication SpecificationsBoth serial and parallel data communication interfaces are available for theS-Series printers. The S-Series printer sends

PRINTER MODEL: 105SeMedia Rewind Option AssemblyPART NUMBER DESCRIPTION QUANTITY02252 Ring, Crescent, .250 207435 Screw, 6-32, .37 230104 Flange, Ball

40055RM30392-004(2)30392-004(2)4000130392-004105 Media Rewind Option AssemblySe105 Media Rewind Option AssemblySe3010402252REWIND VERSION40383RMREWIND

PRINTER MODEL: 105SeCutter Option AssemblyPART NUMBER DESCRIPTION QUANTITY40193 Washer, Felt, .406 x .172 x .048 240320 Brush, Anti-Static 140819 Bra

Page 8-1530391-003 (4)49604-01049600-01210427(2)NOTE1. POSITION BRUSH SO THAT APPROXIMATELY1/8" OF THE BRUSH'S BRISTLES RUB AGAINST EACHMOVI

Page 8-16R105SeParts ListsS-Series Maintenance Manual: Volume 1

Pin No. Serial Data Port Signal Description1 Frame Ground2 Transmit Data: TXD is the serial data output of the Zebra S-Series printer.It is on this le

Parallel Data Communications OverviewThe S-Series printer may have a parallel data communications port instead of thepreviously mentioned serial data

R

RTheS-Series SystemS-Series Maintenance Manual: Volume 1Page 1-10 38452L Rev. 3

2 Getting Ready to PrintIn this section... PageControls and Indicators ...2-2Front Pane

Controls and IndicatorsAll of the printer controls and indicators are located on the front of the unit except for thePower ON/OFF Switch, which is loc

MODE KeyThe MODE Key causes the printer to enter the Configuration Mode. In thisMode, the Print Darkness, Media Tear-Off Position, and Label Top Posit

Media LoadingFigure 2.2 Roll Media LoadingFigure 2.3 Roll Media Loading DiagramsTEAR-OFF PEEL-OFFREWIND CUTTER105SeTEAR-OFF PEEL-OFFREWIND160SGetting

BOTTOM SUPPLYREAR SUPPLYTEAR-OFFCUTTER105SeFigure 2.4 Fanfold Media Loading DiagramsBOTTOM SUPPLYINTERNAL SUPPLYREAR SUPPLYFigure 2.5 Fanfold Media Lo

Ribbon LoadingFigure 2.6 105Se Ribbon Loading DiagramFigure 2.7 160S Ribbon Loading DiagramGetting Ready to PrintS-Series Maintenance Manual: Volume

Media CalibrationIMPORTANT: Perform the media calibration procedure when media isfirst installed or when a different type of media or ribbon is instal

Adjusting the Tear-Off PositionThis procedure sets the rest position of the media over the Tear Bar afterprinting. The possible adjustment range is ap

Adjusting the Position of the Top of the Label1. Press the MODE key twice, then press and hold the MODE key for aboutfive seconds, until the lights ch

333 Corporate Woods ParkwayVernon Hills, Illinois, USA 60061-3109ATTN: Technical TrainingFAX Number: +1 (847) 913-8766Maintenance Manual(Volume 1, Rev

To adjust for the outside half of the media (160S ONLY):1. Remove the ribbon. Locate the upper media sensor (Figure 2.9-A).2. Remove the printer’s lef

Lower Media Sensor Adjustment1. Locate the lower media sensor assembly under the rear idler roller(Figure 2.10-A). (It is a spring clip holding a circ

Option SwitchesThese switches are located above the signal interface cable connector. SeeFigure 2.11.In the following tables, “R” means the switch is

Bank 1 (Serial interface printers only)NOTE: Parallel interface printers do not have Bank 1 switches since they arenot required. Bank 1 switches must

Bank 2These switches can manually override any ZPL commands that affect printmode, media mode, and media type. They can also override settings establi

3 Printer DiagnosticsIn this section... PagePower ON Self Test ...3-1Printer Self

NOTES: It is recommended that full width media be used when performingthese tests. Labels less than full width in size will lose printing on the right

CANCEL Key Self TestThis self test prints a single label which contains a listing of the printer’s currentconfiguration parameters stored in Configura

PAUSE Key Self TestEnter this self test mode by pressing the PAUSE Key while turning the ACpower ON.This self test consists of eight separate test seq

FEED Key Self TestThe CANCEL Key Self Test should be performed prior to this Self Test.Information on the printed “Configuration” Label (CANCEL Key Se

R

The value printed on that label is added to (plus) or subtracted from (minus) the“Darkness” value specified on the Configuration Label.The resulting n

PAUSE Key and CANCEL KeyThis self test can be used to verify proper printer operation after parts have beenreplaced or adjusted. When activated, the p

Parameter Controlled ByDarkness Front Panel Adjustment or ZPL IITear Off Adjust Front Panel AdjustmentWeb Sensor Front Panel Calibrate or ZPL IIMedia

Extended Printer DiagnosticsAdditional diagnostic tests are available for printhead assembly adjustments.These diagnostics tests are only accessible w

FEED Key Loopback TestWith the Loopback Connector in place, press the FEED Key while turning theAC Power Switch ON.After the POST, the printer will be

Figure 3.8 Format 2 (9) Test LabelFigure 3.9 Format 3 (10) Test LabelFigure 3.10 Format 4 (11) Test LabelS-Series Maintenance Manual: Volume 1 Print

Figure 3.11 Format 5 (12) Test LabelFigure 3.12 Format 6 (13) Test LabelFigure 3.13 Format 7 (14) Test LabelPrinter DiagnosticsS-Series Maintenance

4 Preventive MaintenanceIn this section... PageField Maintenance Functions ...4-1Tools Required..

INTERIOR — As required, remove any dirt/lint accumulated in the interior ofthe printer using a soft bristle brush and/or vacuum cleaner. It is a good

RIBBONSENSORPEEL/TEARBARPLATENROLLERLABELAVAILABLESENSORSPRINTHEADSNAPPLATES-Series Maintenance Manual: Volume 1 Preventive Maintenance38452L Rev. 3 P

This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the infor-mation and use of parties operatin

Cleaning the Cutter ModulePeriodically, the Cutter Module should be cleaned to remove paper dust andlabel residue. Refer to Figure 4.3.Clean the stati

Recommended Preventive Maintenance ScheduleAREA METHOD INTERVALPRINTHEAD Isopropyl alcohol When printing in the directthermal mode: after every rollof

RPreventive MaintenanceS-Series Maintenance Manual: Volume 1Page 4-6 38452L Rev. 3

5 Corrective MaintenanceIn this section... PageTools Required...5-2Test

When a problem is encountered with the S-Series printer, the service technicianshould first insure the unit is being used properly, then exercise it t

105Sand 105SePrinthead ReplacementRefer to Figure 5.1 while performing the following procedure.CAUTIONObserve proper electrostatic safety precautions

STATICREMOVALBRUSHPRESSUREPLATEMOUNTINGSCREWSPRINTHEADPRESSUREPLATEPRINTHEADMOUNTINGSCREWSGROUNDINGSTRAPPRINTHEADPRINTHEADBRACKETGUIDE PINS(12 DOT/MM

160S Printhead ReplacementRefer to Figure 5.2 while performing the following procedure.CAUTIONObserve proper Electrostatic Safety Precautions when rem

PRINTHEADMECHANISMASSEMBLYDO NOT LOOSENTHESE SCREWS!!PRINTHEADMOUNTINGSCREWPRINTHEADDATACONNECTORSPRINTHEADALIGNMENTPOSTSPOWER CABLELOCKING TABPRINTHE

18. After completing the Power ON Self Test, refer to the Printhead Resistancevalue (noted in Step 11 above) and perform the Printhead VoltageAdjustme

Rii 38452L Rev. 3

Printhead Parallelism AdjustmentThis adjustment is performed in conjunction with the Wear Plate Position,Printhead Position, and Printhead Pressure Ad

Wear Plate Position AdjustmentThis adjustment is performed in conjunction with the Printhead Parallelism,Printhead Position, and Printhead Pressure Ad

7. If lighter or no printing is observed on one side of the label as comparedwith the other, continue with this adjustment.8.Using a 7/64″ Allen wrenc

7. Adjustments are made in very small increments.Turn both Parallelism Adjustment Screws one eighth turn clockwise andobserve the changes in print qua

Strip Plate AdjustmentThe Strip Plate is a very important part of the printhead adjustment procedure.The Strip Plate can be adjusted for proper tracki

CAUTIONThis voltage adjustment is critical to the life of theprinthead.DO NOT use this adjustment in an attemptto increase the printing darkness or bu

8 Dot/mm Printhead Voltage TableΩ 105S105Se/160S Ω 105S105Se/160S Ω 105S105Se/160SVolts Volts Volts Volts Volts Volts535 19.0 18.95 600 20.1 20.04 665

Media Sensor Position AdjustmentTransmissive Media SensorThe Transmissive Media Sensor contains an upper section and a lower section.The upper section

UPPERMEDIA SENSORADJUSTMENTAFigure 5.7 Transmissive Sensor Lower SectionCorrective MaintenanceS-Series Maintenance Manual: Volume 1Page 5-16 38452L Re

Reflective Media Sensor AdjustmentThe Reflective Media Sensor is placed into operation for those applicationswhere the sensing of Black Marks on the u

... iTHE ZEBRA S-SERIES SYSTEMPrinter Specifications ... 1-1Media Handling ... 1-1Printing Considerations

7. Open the Printhead and pull the media through the printer until a label ispositioned between the upper and lower sections of the Transmissive Media

Take Label Sensor AlignmentThe Take Label Sensor pair is active only when the S-Series printer is set toPeel-Off mode. To operate in this mode either

Media Tracking AdjustmentsRewind ModeIf the media walks from side to side, or if it tears or wrinkles against theMedia Rewind Tracking Plate, it will

Peel-Off ModeIn “Peel-Off Mode”, the Lower Roller alignment has the same effect on mediatracking as the Rewind Plate alignment does in “Rewind Mode”.

Spindle Adjustment and MaintenanceThere are three spindles which require periodic tension measurement andadjustment. Measuring spindle tension should

105S/105Se RIBBON SUPPLYSPINDLE ASSY160S RIBBON SUPPLYSPINDLE ASSYRIBBON TAKEUPSPINDLE ASSYMEDIA REWINDSPINDLE ASSYF3F2F1ATTACH FILM STRIPTO RIBBON CO

Removing the Adapter Board (105S-300 dpi and all 105Se)The Adapter Board may require removal when replacement is necessary. Followthe procedure below,

POWERSUPPLYBOARDMAINLOGICBOARDMOUNTINGSCREWSMOUNTINGSCREWSREAR PANELMOUNTINGSCREWSMAIN LOGIC BOARDMOUNTINGSCREWSPOWER SUPPLY BOARDMOUNTINGSCREWSMEDIAR

POWERSUPPLYBOARDMAINLOGICBOARDMOUNTINGSCREWSMOUNTINGSCREWSREAR PANELMOUNTINGSCREWSMAIN LOGIC BOARDMOUNTINGSCREWSPOWER SUPPLY BOARDMOUNTINGSCREWSMEDIAR

REAR PANELMOUNTINGSCREWSMAIN LOGIC BOARDMOUNTINGSCREWSPOWER SUPPLY BOARDMOUNTINGSCREWSPOWER SUPPLYPROTECTIVE COVERREAR PANELDANGERHIGH VOLTAGEMOUNTING

PRINTER DIAGNOSTICSPower ON Self Test ... 3-1Printer Self Tests ... 3-1CANCEL Key Self Test ...

CAUTIONEliminate any static electricity by using an anti-static wrist strapattached to the printer chassis. The printer electronics aresusceptible to

WARNINGDangerous voltage is present at the Power Supply Boardwhen the printer is ON. Keep clear of the Power SupplyBoard when turning the printer ON.1

WARNINGWhen the printer power is turned ON in step 7, dangerousvoltage is present at the Power Supply Board.6. Reconnect the AC Power Cord.7. Press an

Main Drive Belt — Removal, Replacement, and Adjustment1. Turn the printer OFF and remove the AC Power Cord.2. Refer to Figure 5.19 and rotate the Ribb

Rewind Drive Belt — Removal, Replacement and Adjustment1. Turn the printer OFF and remove the AC Power Cord.2. Refer to Figure 5.20 and note the posit

AC Power Fuse ReplacementA user-replaceable AC Power Fuse is located just above the Power ON/OFFSwitch on the rear of the printer. For a 115 VAC insta

Battery ReplacementOne of the factory-installed options for the 105S printer is the BatteryBacked-Up 256 KB RAM Memory. The Battery used with this opt

Internal Access1. Turn Printer Power OFF at the rear of the printer and disconnect the ACPower Cord and all signal interface cables.2. Remove all Medi

CUTTER MOTORSHAFTCUTTER MOTORLOWER CUTTERBRACKETUPPER DRIVE ARMCUTTERCUTTER BOARDINSETCUTTER OPTICALSENSORDETAIL ADETAIL AUPPER CUTTERBRACKETLOWER DRI

10. Install the E-ring that attaches the Slotted Link to the Lower Drive Arm.Cutter Mechanical Assembly RemovalNOTE: The Cutter Module should NOT be d

Media Tracking Adjustments ... 5-20Rewind Mode ... 5-20Peel-Off Mode ... 5-21Spindle Adjustment and

7. The Rear Cutter Blade is held in position by two springs. If these springstouch the Tear-Off Bar or other printer parts, the Rear Cutter Blade will

8. Pass the Cutter Board Power Cable along the bottom of the printer frametoward the Main Logic Board.9. Plug the Cutter Motor leads into the Cutter M

2. Connect the Data Ribbon Cable from J2 on the Cutter Board to J5 on theMain Logic Board.3. Attach the AC Power Cord and turn the printer ON. (If the

Tighten the Allen head cap screw with a 5/32 inch Allen bit socket on atorque wrench until the slot closes or until a torque of 100 in. lbs.(11.3 N-m)

RCorrective MaintenanceS-Series Maintenance Manual: Volume 1Page 5-42 38452L Rev. 3

6 TroubleshootingIn this section... PageTroubleshooting...6-1Power-ON Trou

SYMPTOM DIAGNOSIS ACTIONPrinter stops.RIBBON LED andPAUSE LED bothON.Media not loaded or incorrectly loaded. Load media correctly.Misadjusted Media Se

SYMPTOM DIAGNOSIS ACTIONPoor PrintQuality.Darkness too low. Increase Burn Temp.Incorrect Media and Ribboncombination.Replace Media or Ribbon.Printhead

SYMPTOM DIAGNOSIS ACTIONMisregistration andskips labels.Misadjusted Media Sensors. Perform Media Sensor Adjustments.Improper spindle tensions. Perform

Sample LabelsThe following pages contain sample labels to be used with the precedingtroubleshooting charts. These labels illustrate conditions which c